We're all trying to eliminate waste, optimize processes, accelerate production, reduce costs, and deliver products to market as quickly as possible. Manufacturing cells are one of many lean manufacturing strategies that is gaining popularity.
Manufacturing cells combine the advantages of batch production and continuous flow production. While transitioning a facility to work cells can be a significant undertaking, companies often report immediate improvements in quality, efficiency, workforce performance, and more.
Even more enticing is that there are few negative effects or drawbacks to cellular production when implemented strategically.
While manufacturing cells offer numerous benefits, there are some limitations that OEMs need to be aware of when considering this strategy.
A common hurdle that companies face when switching to manufacturing cells is internal resistance. Change can be intimidating for everyone – from management to operators. However, organizations with a strong culture of continuous improvement can often overcome this resistance by explaining the long-term vision and conveying the clear benefits of this new approach.
Tapecon's headquarters in Buffalo, New York, has experience setting up manufacturing cells for our customers. Here is one example:
We recently had a client come in for a tour of our manufacturing facility. The company was in the process of completing an acquisition and was unsure how to handle the increased manufacturing demands. After learning more about Tapecon's manufacturing capabilities, the customer quickly determined that outsourcing one of their work cells was the most effective and cost-effective solution for their requirements. Tapecon brought some of the customer's equipment and employees into our factory and set up workstations for them to manufacture their products. The customer was able to save money and improve manufacturing efficiency for their other core products as a result.
With over 100 years of manufacturing experience, Tapecon works with product teams to solve challenges, create products, and enhance lives. Learn more about our manufacturing services.