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Smart Solutions

Enhanced Product Intelligence for Real-Time Data Insights

 

Overview

To address the evolving needs of a diverse range of industries, it’s essential for companies to collaborate with a design, manufacturing, and production partner. 

From electronic skin patches that enable remote health monitoring to sports wearables that enhance performance and smart labels tailored for various applications, Tapecon assists in designing, scaling, and producing flexible printed electronics. These solutions are light, comfortable, cost-effective, and perform consistently across multiple applications, including clinical care, sports performance, and consumer goods. 

With our advanced sensing technologies and smart labeling, we offer timely data insights, digital connectivity, and increased flexibility, enhancing both product functionality and user experience. Ready to leverage flexible printed electronics for better decision-making and improved outcomes in your industry? Discover the full range of solutions that Tapecon provides.

Good: Visual Indicators

Visual indicators change color to signal a change in state or condition. These changes can be reversible, where the color returns to its original state once the condition reverses, or irreversible, where the color remains altered to indicate that a change occurred at some point. Whether it’s a chemical, electrochemical, or electronic indicator that notifies the user, visual indicators can be cost-effective tools used in a variety of contexts, including athletic performance/sports monitoring, UV or x-ray exposure, the presence of gases (ie Carbon Monoxide), chemicals, biosensing alerts, sterilization, temperature monitoring, the presence of moisture or dehydration, or even food spoilage and other kinds of notifications.

The visual indicators, data loggers, and cloud-connected devices we help to develop, manufacture, and bring to market enable novel detection and remote identification of crucial biomarkers, including real-time vital sign sensing. Our design of visual indicators can incorporate colorimetric labels, reversible or irreversible features, LED lighting, audible alarm options, and other features that ensure the safety of patients and consumers while emphasizing comfort and flexibility, including for skin-compatible labels.

Leveraging R2R Flexible Electronics manufacturing technology and years of experience in the healthcare and life sciences industries, we work with you as an invested partner through each phase of the design and manufacturing process – from materials selection to printing, custom converting, and final production in our ISO 13485-certified and FDA-registered facility.

Good - Visual Indicators
Better - Data Loggers

Better: Data Loggers

Data loggers provide even more detailed information than a visual indicator, but serve as a dynamic and low-cost solution for capturing and recording detailed data. While visual indicators can be useful for monitoring binary conditions (the presence of carbon monoxide vs. its absence) or providing a visual indication of declining usability (the need to apply more sunscreen for protection from UV light), data loggers can provide more extensive and regular information about a host of conditions.

For example, consider a paint product that must be kept from freezing to maintain its quality. An irreversible visual indicator on the product's container could change color if exposed to freezing temperatures. This alerts the retailer or consumer that the product's quality may be compromised. In contrast, a data logger can provide detailed information about the exposure, such as the exact temperature reached, the duration of exposure, and the specific date and time it occurred.

Beyond temperature monitoring, data loggers serve various purposes, such as providing tamper evidence. They can detect whether a package was opened or dropped before it reached the recipient, recording the exact time and impact severity. Data loggers are also invaluable in remote locations lacking Wi-Fi, Bluetooth, GPS, LoRa, or other real-time connectivity options. They store data during use, which can be retrieved once the device returns to the owner or user.

Best: Cloud-Connected Devices

With cloud-connected devices, you gain access to real-time sensing that enables uninterrupted data collection. This enables users who have access to the data to initiate preventative decision making. More sophisticated than data loggers, cloud-connected devices provide continuous monitoring and App-based alerts based on customizable parameters. Cloud-connected devices can be invaluable when used for remotely monitoring patients.

Monitoring the health of recently discharged patients, such as detecting a fever or elevated temperatures at surgical sites, allows caregivers to quickly intervene. They can contact the patient or their family to adjust post-surgical care or request further medical evaluation. This proactive approach helps address minor issues before they escalate.

Using a cloud-connected device, an individual with diabetes can track glucose levels throughout their day, or an elderly individual can benefit from post-surgery cardiac monitoring that provides real-time data about heart rate, heart rhythm, blood pressure, and related cardiac parameters. The insights gained from cloud-connected devices provide comprehensive data to healthcare professionals, support positive lifestyle changes, and offer increased safety to patients during short or long periods of in-home monitoring.

Best - Data Loggers

Blog Posts

Read our latest articles and best practices on smart product manufacturing.

 

Podcasts

On Tapecon’s Better Product Solutions Podcast, we have insightful conversations with engineers, product managers, procurement managers, and a variety of professionals in the manufacturing space to explore a simple pursuit – how we can make products better.

Podcast: Cameron Bell, Design and Application Engineer at Delta ModTech

Podcast: Cameron Bell, Design and Application Engineer at Delta ModTech

| October 2, 2024

In this episode, we chat with Cameron Bell, Design and Application Engineer at Delta ModTech, a long-term machine collaboration partner of Tapecon...

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Podcast: Brad Hull, Printed Electronics Business Unit Director at Tapecon

Podcast: Brad Hull, Printed Electronics Business Unit Director at Tapecon

| July 12, 2023

In Episode 19, we had a great conversation about printed sensors with Brad Hull, Printed Electronic Solutions Business Unit Director here at Tapecon...

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Podcast: Rafael Tudela from Tapecon on Flexible Hybrid Electronics

Podcast: Rafael Tudela from Tapecon on Flexible Hybrid Electronics

| January 13, 2022

In episode 10, we talk to Rafael Tudela, a fellow Tapeconian with an interesting educational background. A double major in electrical and electronic..

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Solve Challenges. Create Products. Enhance Lives.

Our printed sensors, smart labeling, and stick-to-stick wearables help healthcare and life sciences companies solve pressing real-world problems while improving patient care and enhancing lives. Through our streamlined manufacturing platform, we support the design and scaled production of innovative on-body wearables that are thin, comfortable, conformal, and smart, all while improving functionality, data capacity, and affordability when compared to traditional acute care monitoring solutions.

Empower your customers to make informed decisions with data-driven products. It's time to enhance your offerings, prevent negative outcomes, and empower both patients and consumers. Start the process with Tapecon today.

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As a fifth-generation family business, we pride ourselves on being trusted manufacturing partners for our clients, and we look forward to working with you.