How to Manage Heat in Your Electronic Device

Posted by Casey Cephas | 12/18/19 7:00 AM

It may be the beginning of a long, cold winter here at our Buffalo headquarters, but we know that heat is always on the minds of our customers. Excessive heat inside an electronic device can be a designer's worst nightmare. In this article, we'll cover how to incorporate better thermal management into your design.

Importance of heat management in electronics product design.

As electronic devices become smaller and more powerful, the need for heat management is more important than ever. Thermal management is the process of absorbing or directing heat away from internal components. If the temperature is too high or sensitive parts are compromised, the device will eventually malfunction.

As has been seen in recent years from Samsung, Boeing, and Tesla, thermal runaway in electronics can have negative business consequences, not to mention create potentially dangerous situations for consumers. But this isn’t an issue only for jet airliners and smartphones powered by Lithium-ion batteries – thermal management is necessary during the design of all types of electronics, including:

  • Computers, tablets, and mobile devices
  • Wearable devices
  • IC packages
  • Power transistors
  • LED lights
  • Automotive batteries
  • Military electronics

What to consider in a thermal management product.

The good news for electronic device designers and manufacturers is there are numerous products and approaches for thermal management. When selecting an appropriate product for your device, here are a few factors to consider.

  • Thermal conductivity – How effectively does it transfer heat away from components?
  • Efficiency – Will the product do its job without affecting the form, fit, or function of the device?
  • Conformability – How flexible is the material to accurately place within the device to ensure maximum effectiveness?
  • Dielectric strength – How reliable will the material perform without electrical interference or breakdown in insulating properties
  • Cost-effectiveness ­– How does the product fit into your budget?

Types of thermal management solutions

There are different categories of thermal management, each suited for different needs and applications.

Material Features & Benefits Applications
Interface Tapes

Thin, highly conformable

Quick, easy application with high adhesion

Good dielectric strength

Excellent thermal conductivity

Bonding heat sinks

Heat spreaders and other cooling devices to IC packages

Power transistors and other heat-generating components

Interface Pads

Available in silicone and acrylic

Soft and comfortable

Can be die-cut to fit custom applications

High thermal conductivity

Excellent dielectric strength

UL listed


Automotive batteries

Notebook thermal modules


Converting for thermal management.

Once you’ve identified the right thermal management solution, you need to customize the material to fit your application. At Tapecon, we’re here to use our converting capabilities and materials expertise to solve your thermal management challenges. We offer technical feasibility assessment, prototyping, and testing to make sure you have the optimal solution to keep your electronic device cool and working at peak performance.

Get started with electronics materials.

At Tapecon, we have over 100 years of experience helping customers solve their complex product challenges. Learn more about electronics materials applications.

Written by Casey Cephas

Casey is the Marketing Coordinator at Tapecon Inc.

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